Sensor for operational control of oxygen and combustible gases concentration in waste gases of thermal units
Abstract
A new sensor has been developed for continuous monitoring of oxygen and combustible gases content in the waste gases of thermal units. The target application of the sensor is its installation in shunt pipes of thermal units, directly into the waste gas flow. The sensor is characterized by one reference gas electrode and three measuring electrodes applied on the surface of a solid electrolyte tube made of a zirconia electrolyte (e.g., 8YSZ). The reference gas electrode and one of the measuring electrodes were made of silver, the second measuring electrode was made of platinum, the third measuring electrode was made of a mixture of zinc oxide (95 wt %) and lanthanum-strontium manganite (5 wt %). The oxygen content in the gas mixture was determined by the well-known potentiometric method in accordance with the Nernst equation, i.e. an Ag|8YSZ|Ag electrochemical cell was used. To determine the products of incomplete combustion of fuel, the method of mixed potential between Pt- and Zn-based electrodes was used; the obtained potential value was determined by the difference in the oxidation rate of carbon monoxide as the main component of unburned fuels, on different materials of measuring electrodes. The experimental results of the sensor for the determination of carbon monoxide, hydrogen, and methane in a gas mixture are presented.
Keywords
Full Text:
PDFReferences
Steiner C, Wöhrl T, Steiner M, Kita J, et al., Resistive multi-gas sensor for simultaneously measuring the oxygen stoichiometry (λ) and the NOx concentration in exhausts: Engine tests under dynamic conditions, Sensors, 23 (2023) 5612. https://doi.org/10.3390/s23125612
Steiner C, Püls S, Bektas M, Müller A, et al., Resistive, temperature-independent metal oxide gas sensor for detecting the oxygen stoichiometry (air-fuel ratio) of lean engine exhaust gases, Sensors, 23 (2023) 3914. https://doi.org/10.3390/s23083914
Hagen G, Herrmann J, Zhang X, Kohler H, et al., Application of a robust thermoelectric gas sensor in firewood combustion exhausts, Sensors, 23 (2023) 2930. https://doi.org/10.3390/s23062930
Li Q, Zeng W, Li Y, Metal oxide gas sensors for detecting NO2 in industrial exhaust gas: Recent developments, Sens Actuators B Chem. 359 (2022) 131579. https://doi.org/10.1016/j.snb.2022.131579
Herrmann J, Hagen G, Kita J, Noack F, et al., Multi-gas sensor to detect simultaneously nitrogen oxides and oxygen, J Sens Sens Syst. 9 (2020) 327–335. https://doi.org/10.5194/jsss-9-327-2020
Qin C, Wei Z, Wang B, Wang Y, Sn and Mn co-doping synergistically promotes the sensing properties of Co3O4 sensor for high-sensitive CO detection, Sens Actuators B Chem. 390 (2023) 133930. https://doi.org/10.1016/j.snb.2023.133930
Zhang C, Liu K, Zheng Z, Debliquy M, Defect engineering of nanostructured ZnSnO3 for conductometric room temperature CO2 sensors, Sens Actuators B Chem. 384 (2023) 133628. https://doi.org/10.1016/j.snb.2023.133628
Meng F-J, Guo X-M, Co/Au bimetal synergistically modified SnO2-In2O3 nanocomposite for efficient CO sensing, Ceram Int. 49 (2023) 15979–15989. https://doi.org/10.1016/j.ceramint.2023.01.195
Liang R, Zhu H, Yang L, Qi M, et al., Performance of potentiometric oxygen sensors with LSCF electrode in lead–bismuth eutectic loop, Ann Nucl Energy, 190 (2023) 109909. https://doi.org/10.1016/j.anucene.2023.109909
Jung S-W, Chang MH, Jo K-J, Jung M-H, et al., Electrochemical bulk and film-type oxygen sensors: Strategies for detecting extremely low concentration in hydrogen environments, J Vac Sci Technol B Nanotechnol Microelectron. 41 (2023) 052201. https://doi.org/10.1116/6.0002631
Courouau J-L, Fouletier J, Steil MC, HfO2-based electrolyte potentiometric oxygen sensors for liquid sodium, Electrochim Acta, 331 (2020) 135269. https://doi.org/10.1016/j.electacta.2019.135269
Itagaki Y, Mori M, Sadaoka Y, EMF response of the YSZ based potentiometric sensors in VOC contaminated air, Curr Opin Electrochem. 11 (2018) 72–77. https://doi.org/10.1016/j.coelec.2018.08.002
Mathur L, Namgung Y, Kim H, Song S-J, Recent progress in electrolyte-supported solid oxide fuel cells: a review, J Korean Ceram Soc. 60 (2023) 614–636. https://doi.org/10.1007/s43207-023-00296-3
Maiti TK, Majhi J, Maiti SK, Singh J, et al., Zirconia- and ceria-based electrolytes for fuel cell applications: critical advancements toward sustainable and clean energy production, Environ Sci Pollut Res Int. 29 (2022) 64489–64512. https://doi.org/10.1007/s11356-022-22087-9
Guan S-H, Liu Z-P, Theoretical aspects on doped-zirconia for solid oxide fuel cells: From structure to conductivity, Chin J Chem Phys. 34 (2021) 125–136. https://doi.org/10.1063/1674-0068/cjcp2103044
Gorbova E, Tzorbatzoglou F, Molochas C, Chloros D, et al., Fundamentals and principles of solid-state electrochemical sensors for high temperature gas detection, Catalysts, 12 (2021) 1. https://doi.org/10.3390/catal12010001
Middelburg LM, Ghaderi M, Bilby D, Visser JH, et al., Impedance spectroscopy for enhanced data collection of conductometric soot sensors. 2020 IEEE 29th International Symposium on Industrial Electronics (ISIE), IEEE; 2020. https://doi.org/10.1109/ISIE45063.2020.9152484
Aversano G, Ferrarotti M, Parente A, Digital twin of a combustion furnace operating in flameless conditions: reduced-order model development from CFD simulations, Proc Combust Inst. 38 (2021) 5373–5381. https://doi.org/10.1016/j.proci.2020.06.045
Shi L, Endres T, Jeffries JB, Dreier T, et al., A compact fiber-coupled NIR/MIR laser absorption instrument for the simultaneous measurement of gas-phase temperature and CO, CO2, and H2O concentration, Sensors, 22 (2022) 1286. https://doi.org/10.3390/s22031286
Butorina IV, Butorina MV, Vlasov AA, Semenova AV, Assessment of the possibility of ferrous metallurgy decarbonization, Chernye Metally. 3 (2022) 71–77. https://doi.org/10.17580/chm.2022.03.13
Ritter T, Zosel J, Guth U, Solid electrolyte gas sensors based on mixed potential principle – A review, Sens Actuators B Chem. 382 (2023) 133508. https://doi.org/10.1016/j.snb.2023.133508
Di Bartolomeo E, Grilli ML, Traversa E, Sensing mechanism of potentiometric gas sensors based on stabilized Zirconia with oxide electrodes, J Electrochem. Soc. 151 (2004) H133. https://doi.org/10.1149/1.1695387
Vogel A, Baier G, Schüle V, Non-Nernstian potentiometric zirconia sensors: screening of potential working electrode materials, Sens Actuators B Chem. 15 (1993) 147–150. https://doi.org/10.1016/0925-4005(93)85041-8
Zosel J, Schiffel G, Gerlach F, Ahlborn K, et al., Electrode materials for potentiometric hydrogen sensors., Solid State Ion. 177 (2006) 2301–2304. https://doi.org/10.1016/j.ssi.2006.01.004
Zosel J, Au–oxide composites as HC-sensitive electrode material for mixed potential gas sensors, Solid State Ion. 152–153 (2002) 525–529. https://doi.org/10.1016/S0167-2738(02)00355-7
Hibino T, Kakimoto S, Sano M, Non‐nernstian behavior at modified Au electrodes for hydrocarbon gas sensing, J Electrochem Soc. 146 (1999) 3361–3366. https://doi.org/10.1149/1.1392478
Kalyakin AS, Fadeev GI, Volkov AN, Gorbova EV, Demin AK, Electrodes for potentiometric solid-electrolyte sensors with nonseparated gas spaces for measuring the contents of combustible CO and H2 gases in gas mixtures, Russ J Electrochem. 51 (2015) 134–141. https://doi.org/10.1134/S1023193515020068
Ritter T, Zosel J, Guth U, Solid electrolyte gas sensors based on mixed potential principle – A review, Sens Actuators B Chem. 382 (2023) 133508. https://doi.org/10.1016/j.snb.2023.133508
DOI: https://doi.org/10.15826/elmattech.2023.2.019
Copyright (c) 2023 Anatoly S. Kalyakin, Alexander N. Volkov
This work is licensed under a Creative Commons Attribution 4.0 International License.